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Integraged Air Compressor
Classification:Integrated Compressor
Views:554
Release time:2022-05-03 16:46:45
Service hotline 135-8586-9640 136-2192-5718
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JOY screw air compressor has the characteristic of low rotary speed, low noise and long service life. The maximum discharged pressure of the normal screw air compressor can reach 1.3Mpa, and the pressure of the medium pressure screw air compressor can reach 4.0Mpa, and the maximum discharged capacity can reach 125m3/min. It is widely used in metallurgy, machinery, chemical industry, geology and mining, electric power, clothing and so on.

 Characteristic

 1. Professional design, compact structure, small size.

2. Large discharged capacity, stable discharged pressure and the high efficiency.

3. Lower discharged temperature.

4. Safe and reliable, smooth operation, low noise, long maintenance cycle and service life.

5. The intelligent control system fully meets the needs of uninterrupted operation under unattended.

6. Multiple air compressors are on-line automation, automatic start / shutdown according to compressed air consumption, non-attended operation / shutdown.

7. A single air compressor can automatically adjusts the volume of air supply according to the compressed air consumption, and more energy-saving.

? World High End Screw Airend

The world's top airend, high efficiency, low speed, the rotor with the third generation non-symmetrical 5: 6 tooth, the world's best profile design, the seal technology upgrade from line seal to belt seal, three layers of seals can ensure the airend no leakage, the discharge air can be increased by 5%-10% through optimizing the rotor internal structure.

The diameter of the rotors is big and low rotary speed, low noise and long service life..

Processing by imported screw grinder, high precision, low energy consumption.




圖片 34.png

?High quality, Efficient Motor

   The new generation of customized screw air compressor adopts advanced, efficient and energy-saving IP54 to protect the fully enclosed energy-saving motor, which can effectively prevent dust and water stains from entering the motor.

    By adjusting the relevant dimensions in the motor, the winding parameters of the motor are optimized, the imported high-efficiency materials are selected, and the control mode is improved. The average efficiency is increased by 1.9% at full load and the current is reduced by more than 8% at unloading.

  Equipped with high-performance imported SKF Bearing, protection grade IP54, insulation grade F. Low noise and long service life.




圖片 7.png

?Energy-saving Air Intake Valve

   The high-quality and reliable air inlet valve is adopted to effectively control the loading and unloading of the unit. The lifting structure is adopted, which has no gap and can be completely sealed. There is no need for pneumatic control of the cylinder, sealing diaphragm and other vulnerable parts, so as to save energy consumption.

   Equipped with high-quality solenoid valve parts, it can effectively regulate the flow of loading, unloading and shutdown of the unit.



圖片 6_2.png

?High efficient Cooler and Cooling System

   The axial flow fan is equipped with SKF heavy-duty bearing, with low speed, low noise and long service life.

   Lower exhaust temperature (5 ℃ - 15 ℃ higher than the ambient temperature) and wider environmental adaptability.

   The super large cooler volume design is adopted, leaving 30% allowance to improve the cooling efficiency, effectively prevent the high temperature of the machine, and the inner wall is treated with anti-corrosion treatment to adapt to worse working conditions and prolong the service life. Effectively reduce the high temperature phenomenon in the operation of the unit, the best oil temperature control and prolong the service time of 20% lubricating oil.




圖片 5.png

?High Efficient Air Filter System

   Specially designed for the dust environment, it adopts the 2-stage high-efficiency separation mode of large air filter, centrifugation and filtration separation. The design of air inlet end is reasonable, axial phase air inlet, low pressure loss, reduce energy consumption, pressure loss and energy consumption, so as to ensure the normal and stable operation of the unit under complex working conditions.


圖片 12.png

?High Efficient Oil Filter

   The integrated design scheme increases the oil separation core and improves the filtration effect. The oil content of the discharged compressed gas is low (less than 2ppm), which reduces the loss of lubricating oil, effectively protects the high-efficiency temperature operation of the equipment at the gas end, and improves the service life of the equipment. Large oil filter is adopted, which has high separation efficiency, ensures the cleanness of oil and prolongs the service life of lubricating oil and various parts inside the unit.


圖片 10.png

?High Efficient Oil/Air Separator

   The high-efficiency oil-gas separator is adopted to control the residual oil in the exhaust below 3ppm through oil separation treatment in three stages: centrifugal separation, gravity separation and filtration separation.

圖片 11.png

?High Efficient Control System

   Core electrical control components to ensure long-term stable and reliable operation of the unit. Professional wiring interface, reasonable, clear and convenient for maintenance. Automatic control, manual control, multi machine joint control and other control modes to improve work efficiency.

   It adopts new intelligent microcomputer control technology and PLC programmable control, which is simple and easy to understand and easy to operate. The whole machine control is composed of a fully automatic computer system, which adopts a new touch LCD. The operation status (Chinese / English) of the whole machine is displayed on the screen, and the parameter information such as exhaust pressure, exhaust temperature, current value, load status, operation time and frequency converter consumption current are displayed in real time. At the same time, it has self diagnosis function to display all-round safety protection measures such as maintenance, early warning and abnormal shutdown alarm in real time, To set or adjust the required parameters, just click your finger. The operation is more labor-saving and time-saving, making the daily inspection, maintenance and management easier. If equipped with RS485 communication interface, it can realize multi machine joint control and remote control functions, so as to achieve the best state of gas source management and system optimization, and make the screw air pressure more intelligent and energy-saving.







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Application   scope of piston air compressor, air compressor and screw air compressor

Air compressors are one kind of common power equipment. In simple terms,   it is a device that compresses air to generate potential energy. Therefore,   it has a wide range of applications. The common applications mainly include   the following industries:

Mine

Air for ventilation,   drilling large holes, removing water with compressed air, filtering fines,   pneumatic hoist, driving rock drilling rigs, pneumatic drilling, blowing   holes, piling machines, rock drilling machines, etc.

Factory

Air jet cleaning, driven   tools (steam hammers, concrete shakers, drills, grinders, cranes, paving   breakers, riveting guns, descaling, pipe reels, wrenches), sandblasting,   metallization, painting, water spray systems

Sheet metal

Stirring solutions,   transporting chips, jet cleaning, driving packaging presses, driving platen   chuck clutches and positioners, air tools, finishing hammers, air picks,   drills, grinders, hoists and lifters, combination tools, riveters, Sand   blasting, lubricant spraying, paint spraying, container leak detection

Forging

Blown   oxide surface, furnace door air curtain, hoist and lift, drive bending and   straightening machine, drive clutch brake and clamping device, drive forging   hammer, fuel burner

Casting

Hot   metal truck positioning, cleaning equipment, conveying sand, driving   pneumatic tools, sanding machines, grinding machines, hoists and lifts, air   picks, tamping machines, steel brushes, sandblasting, sand screening, mud   blasting cores

Quarry

Lifting   and handling materials, rock drilling rigs, gas supply, drilling and blasting   machines, rock drilling machines, hand drills, water pumps

Rubber industry

Cleaning   of moulds and machinery, air lift, demolding, mould opening, pneumatic   control, spraying

Textile industry

Mixing   liquids, air lifts, wetting, running accumulators, spraying liquids, spraying   systems, infusions

Chemical fiber

Gas for instrumentation, gas for silk   suction gun and power source for printing and dyeing, etc.

Cement

Storage   ventilation, cement slurry mixing, cement bag cleaning and sealing, raw   material mixing, dump truck, cleaning equipment, clinker cooling, cement and   coal conveying, cement kiln cleaning, vehicle and ship loading and unloading,   lifting and hoisting, pneumatic control

Chemical

Aeration   and agitation, separation tower gas, cleaning equipment, combustion gas,   conveying, lifting liquid, spraying, cleaning pipeline, pneumatic control,   process gas, conveying liquid

Thermal power

Instrumentation,   desulfurization and denitrification, blowing and cleaning pipes, bag dust   removal, blowing off soot, cleaning boiler and condenser pipes, jet cleaning,   transferring pulverized coal, removing sewage, pneumatic control, auxiliary   equipment control, coal-fired transportation, industrial Water treatment   equipment, etc.

Hydropower

Engine control, lock   maintenance, drive controller, drive lubrication pump, drive lock, start   control, cleaning garbage net

Beverage

Bottle   washing machines, canning machines, interior spraying of wine barrels, gas   for the food industry

Food

Stirring   liquid, gas (oxygen) for fermentation tank, cleaning equipment with nozzle,   cleaning container with nozzle, material conveying, material filling,   fermentation, food dehydration, filtration

Glass   industry

Blowing   bottles and glassware, blowing lamps and electron tubes, supporting   combustion of glass liquid, transferring raw materials, glass etching,   clearing and drilling, conveying glass, pneumatic control, vacuum hanging   plate, purging of residual material in the oil gun, cooling and cooling of the   gun body, Bag dust removal and filter cartridge backflushing.

Steel

Stirring   solution, gas for deoxidation, gas for high-level converter, positioning of   charging car, drilling of sediment chamber, unloading bag, cleaning of   open-hearth furnace flue, driving clutch and brake, driving furnace door,   driving charging and conveying device, driving lubrication system, Drives   pneumatic tools, picks, grinders, hoists and lifts, sandblasting, blast   furnace blasting, vacuum degassing

Wood and   furniture

Jet   cleaning, air hoisting, impregnated wood, bending and straightening, clamping   and clamping, pneumatic tools, engraving tools, drilling rigs, polishing   machines, sanding machines, sandblasting, painting, water spraying

Refinery

Combustion   gases, draining and cleaning oil circuits, hoisting and hoisting, drive   control systems, catalyst recirculation, sandblasting, painting

Paper

Air   cleaning equipment, hoists and lifts, pool anti-icing, roll feeding, pressed   paper products, drive clutches, drive paper breakers, feed through machines,   pneumatic controls, head case pressurization, head case removal, waste paper   removal , vacuum drying

Pharmaceutical

Stirring   liquids, gas (oxygen) for fermentation of antibiotics, conveying raw   materials, mixing and stirring raw materials, driving centrifuges, pneumatic   control, jet pulverization, spray drying, transferring liquids, vacuum   drying, vaporization and instrument gas

Plastic

Cleaning   of jet equipment, casting blanks, inflation of air objects for molding,   inflation into tubes during extrusion, vacuum or pressure molding, cylinder   operation

Printing

Stir the   solution, pack paper, lift

Injection mold

Air   assisted injection molding

Metallurgical

Metal   smelting, sintering, cold rolling, hot rolling, bundling and packaging of   wire rods and sheets, production lines for continuous casting and rolling,   etc.

3D printing

Base room waste heat, particle, powder   purge

Military

Packaging of explosives, automatic control   devices of torpedoes, automation equipment of ships, equipment purging,   instrument gas, power execution and other operations.

Tobacco

It is also used in power execution   equipment such as wire injection machines, cigarette rolls, splicing and   packaging, as well as instruments and equipment cleaning.

Medical chamber

Supply and exhaust (oxygen) systems for air   pressurized chambers and pure oxygen pressurized chambers

Automobile

Spray Washing Machines, Drive Assembly   Tools, Lifting, Pneumatic Controls, Tire Inflation, Forging Shops, Foundry   Shops, Sheet Metal Shops

Aircraft

Blasting machines, stripping, driving   assembly tools, drilling rigs, steam hammers, hoists, combination tools,   reamers, riveting guns, screwdrivers, forging hammers, metal forming presses,   sandblasting, painting

Aerospace

The rocket is purged with high-pressure   nitrogen, and the oil-free high-pressure chamber is purged. In the aerospace   industry, in addition to being able to withstand irradiation and high   temperature, pneumatic devices can also withstand large acceleration speeds,   so they have been widely used in the control of modern aircraft, rockets and   missiles.


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Model

Power(KW)

Air Delivery (m3/min)

 Discharged Pressure
       (Bar)

Outlet diameter (Inch)

Noise
(Db)

Dimension (mm)

Weight
(Kg)

JMI-11A

11

1.05

16

G3/4"

65

1800*900*1780

380

JMI-15A

15

1.52

16

G3/4"

65

1800*900*1780

400

JMI-22A

22

2.41

16

G3/4"

65

1800*1100*1850

500

JMI-7.5APM

7.5

0.6

16

G1/2"

62

1800*750*1400

180

JMI-11APM

11

0.9

16

G3/4"

65

1800*750*1550

300

JMI-15APM

15

1.2

16

G3/4"

65

1800*750*1550

320

JMI-22APM

22

2.0

16

G1"

68

1800*850*1650

420


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